OTC焊接機(jī)器人焊接前的準(zhǔn)備有哪些?在焊接之前我們要做好機(jī)器人焊接編程,OTC焊接機(jī)器人的焊接參數(shù),以及OTC焊接機(jī)器人的圓弧編程,接下來(lái)讓韋爾迪小編詳細(xì)介紹。
What are the preparations for OTC welding robots before welding? Before welding, we need to do a good job in robot welding programming, welding parameters for OTC welding robots, and arc programming for OTC welding robots. Next, let Weierdi editor provide a detailed introduction.
一、otc機(jī)器人焊接編程步驟?
1、 OTC robot welding programming steps?
1.開(kāi)關(guān)機(jī)操作。在開(kāi)機(jī)時(shí),先合上空氣開(kāi)關(guān),打開(kāi)機(jī)器人變壓器開(kāi)關(guān),然后打開(kāi)焊接電源,后在開(kāi)啟控制柜的電源;在完成焊接工作進(jìn)行斷電時(shí),需要先關(guān)閉控制柜電管,再關(guān)閉電源開(kāi)關(guān),然后切斷變壓器電源,后拉下空氣開(kāi)關(guān)。按照順序進(jìn)行開(kāi)關(guān)機(jī)操作。
1. Power on/off operation. When starting up, first turn on the air switch, turn on the robot transformer switch, then turn on the welding power, and then turn on the power of the control cabinet; When cutting off power after completing welding work, it is necessary to first turn off the control cabinet electrical pipe, then turn off the power switch, cut off the transformer power, and then pull down the air switch. Start and stop the machine in order.
2.市場(chǎng)上大多采用的是離線(xiàn)示教編程在焊接機(jī)器人控制柜送電后,就可以輸入焊接編程數(shù)據(jù),等待示教器進(jìn)入操作頁(yè)面。
2. Most of the methods used in the market are offline teaching programming. After the welding robot control cabinet is powered on, welding programming data can be input and the teaching device can enter the operation page.
3.在焊接作業(yè)開(kāi)始之前,人員需要遠(yuǎn)離焊接機(jī)器人的工作范圍,企業(yè)可以安裝防護(hù)欄以免人員誤進(jìn)入。
Before the welding operation begins, personnel need to stay away from the working range of the welding robot. Enterprises can install protective barriers to prevent personnel from entering by mistake.
4.操作人員需要手持示教器,對(duì)示教器進(jìn)行一定的保護(hù),示教器可以控制機(jī)器人的操作以及實(shí)時(shí)監(jiān)測(cè)焊接質(zhì)量,必要時(shí)可以按下急停按鈕,以防出現(xiàn)焊接失誤造成機(jī)器人本體傷害
4. The operator needs to hold a teaching pendant to provide certain protection. The teaching pendant can control the operation of the robot and monitor welding quality in real time. If necessary, the emergency stop button can be pressed to prevent welding errors from causing damage to the robot body
二、otc焊接機(jī)器人焊接參數(shù)?
2、 Welding parameters of OTC welding robot?
用橫擺,圓弧,頻律2.5,焊接速度30-40CM/M,你沒(méi)說(shuō)母材多厚焊接電流
Using lateral swing, circular arc, frequency law of 2.5, welding speed of 30-40CM/M, didn't you mention how thick the base material is for welding current
三、otc焊接機(jī)器人圓弧編程方法?
3、 Arc programming method for OTC welding robot?
1. 確定焊接軌跡:確定需要焊接的軌跡和形狀,包括起始點(diǎn)、終止點(diǎn)、過(guò)渡點(diǎn)和角度等。
1. Determine welding trajectory: Determine the trajectory and shape that needs to be welded, including starting and ending points, transition points, and angles.
2. 輸入程序:使用機(jī)器人控制器或離線(xiàn)編程軟件,輸入焊接軌跡的程序。程序應(yīng)包括機(jī)器人的運(yùn)動(dòng)、焊接參數(shù)和設(shè)備控制指令等。
2. Input program: Use a robot controller or offline programming software to input the welding trajectory program. The program should include the robot's motion, welding parameters, and equipment control instructions.
3. 調(diào)試程序:在沒(méi)有真實(shí)工件的情況下,使用仿真軟件對(duì)程序進(jìn)行調(diào)試。檢查軌跡的完整性和正確性,以及機(jī)器人的性和穩(wěn)定性。
3. Debugging program: Use simulation software to debug the program without real workpieces. Check the integrity and correctness of the trajectory, as well as the safety and stability of the robot.
4. 焊接實(shí)驗(yàn):在實(shí)際工件上進(jìn)行焊接實(shí)驗(yàn)。根據(jù)實(shí)際情況對(duì)程序進(jìn)行微調(diào)和優(yōu)化,以達(dá)到佳的焊接效果。
4. Welding experiment: Conduct welding experiments on actual workpieces. Fine tune and optimize the program according to the actual situation to achieve optimal welding results.
5. 保存程序:將經(jīng)過(guò)調(diào)試和優(yōu)化的程序保存,并備份到其他設(shè)備或云端存儲(chǔ),以備后續(xù)使用。
5. Save program: Save the debugged and optimized program and backup it to other devices or cloud storage for future use.