軒燁機(jī)器人服務(wù)的一家農(nóng)用機(jī)械設(shè)備制造企業(yè)--規(guī)模不大、但很有代表性--跟許多中小型企業(yè)一樣，正面臨著的困境包括：①小型焊接車間生產(chǎn)環(huán)境差，重體力勞動(dòng)；②焊工師傅年齡整體偏大，沒有合適的年輕焊工接棒；③手工焊成品質(zhì)量不穩(wěn)定，焊縫不規(guī)范，交付越來越吃力。

　　A small but representative agricultural machinery and equipment manufacturing enterprise served by Xuanye Robotics is facing difficulties like many small and medium-sized enterprises, including: ① poor production environment and heavy physical labor in small welding workshops; ② The overall age of the welders is relatively old, and there are no suitable young welders to take over The quality of manually welded products is unstable, and the welds are not standardized, making delivery increasingly difficult.

　　相對(duì)塊頭大、價(jià)格高且維護(hù)復(fù)雜的工業(yè)機(jī)器人，客戶終選擇以E05-Pro協(xié)作機(jī)器人為核心，打造一款簡(jiǎn)單實(shí)用的自動(dòng)化焊接工作站，既能滿足“焊接機(jī)器人的操作要簡(jiǎn)單，不挑使用者年齡”的基本要求，也可以通過拖拽的方式、快速將焊槍拖到目標(biāo)焊點(diǎn)，完成焊接軌跡起點(diǎn)、終點(diǎn)和焊接參數(shù)的設(shè)置。焊接任務(wù)啟動(dòng)后，1名焊工可同時(shí)監(jiān)管多臺(tái)焊接機(jī)器人，工作效率大幅提升，焊工也變得輕松。

　　Compared to industrial robots that are relatively large in size, expensive, and require complex maintenance, the customer ultimately chose the E05 Pro collaborative robot as the core to create a simple and practical automated welding workstation. It can meet the basic requirements of "welding robot operation should be extremely simple, regardless of user age", and can also quickly drag the welding gun to the target welding point by dragging, completing the setting of the starting point, ending point, and welding parameters of the welding trajectory. After the welding task is initiated, one welder can supervise multiple welding robots simultaneously, greatly improving work efficiency and making it easier for welders.

　　| 柔順拖拽，拿起一本書的力氣就夠了

　　|Gentle dragging, the strength to pick up a book is enough

　　客戶選用的E05-Pro協(xié)作機(jī)器人實(shí)現(xiàn)一體化末端力控能力，車間操作人員拖拽示教時(shí)僅需3N以內(nèi)的拖拽力（相當(dāng)于拿起1本高中物理教科書的力氣），即可將焊槍輕松拖拽到指定位置；拖拽過程中，配合機(jī)械臂末端按鍵，可以快速完成焊接運(yùn)動(dòng)位置、焊接模板、運(yùn)動(dòng)軌跡設(shè)置，快速進(jìn)行焊接作業(yè)。示教完成后，支持長(zhǎng)時(shí)間、不間斷連續(xù)進(jìn)行焊接，工人只需要定期上料、下料即可。“我們?cè)诳蛻艉附榆囬g進(jìn)行反復(fù)測(cè)算，經(jīng)過簡(jiǎn)單培訓(xùn)后，普工也能快速完成按鍵拖拽編程操作，達(dá)到客戶預(yù)期。”

　　The E05 Pro collaborative robot selected by the customer achieves integrated end force control capability. When workshop operators drag and teach, they only need a drag force of less than 3N (equivalent to the strength of picking up a high school physics textbook) to easily drag the welding gun to the designated position; During the dragging process, with the help of the button at the end of the robotic arm, the welding motion position, welding template, and motion trajectory settings can be quickly completed, enabling quick welding operations. After the demonstration is completed, welding can be carried out continuously for a long time without interruption, and workers only need to regularly load and unload materials. We conducted repeated calculations in the customer's welding workshop, and after simple training, the general workers were able to quickly complete button drag and drop programming operations, meeting the customer's expectations

　　此外，針對(duì)不同焊接場(chǎng)景，還可以通過示教器，基于圖形化編程的方式快速完成焊接任務(wù)建立、啟動(dòng)。

　　In addition, for different welding scenarios, welding tasks can be quickly established and started based on graphical programming through a teaching pendant.

　　| 工藝數(shù)字化，年齡再大也能輕松拿捏

　　|Digitalization of processes, even older people can easily grasp it

　　焊接非常重視經(jīng)驗(yàn)傳承，師徒制很常見。軒燁機(jī)器人自主開發(fā)的焊接工藝包3.0，將熟練焊工師傅的經(jīng)驗(yàn)轉(zhuǎn)化為數(shù)字化焊接工藝包，它集成焊機(jī)配置、斷弧續(xù)焊、擺焊功能、多層多道焊等焊接專用功能，可以靈活配置焊接電流電壓、焊接速度、焊接姿態(tài)，滿足用戶快速配置各種焊接應(yīng)用的需求。

　　Welding attaches great importance to the inheritance of experience, and apprenticeship is common. The welding process package 3.0 independently developed by Xuanye Robot transforms the experience of skilled welders into a digital welding process package. It integrates welding machine configuration, arc interruption and continuation welding, swing welding function, multi-layer and multi pass welding and other welding specific functions. It can flexibly configure welding current and voltage, welding speed, welding posture, and meet the needs of users to quickly configure various welding applications.

　　軒燁機(jī)器人適配國內(nèi)外絕大部分主流焊機(jī)，操作調(diào)試也非常方便，一般來說，僅需3步即可快速建立焊接任務(wù)、進(jìn)行焊接作業(yè)，使用門檻極低，有無經(jīng)驗(yàn)的普通焊工均可快速掌握焊接機(jī)器人的使用竅門。

　　The Xuan Ye robot is compatible with the majority of mainstream welding machines both domestically and internationally, and its operation and debugging are also very convenient. Generally speaking, only 3 steps are needed to quickly establish welding tasks and carry out welding operations. The threshold for use is extremely low, and experienced ordinary welders can quickly master the usage tips of welding robots.

　　此外，軒燁機(jī)器人采用更的運(yùn)動(dòng)控制算法，滿載滿速情況下重復(fù)定位精度可達(dá)到±0.02mm，定位精度可達(dá)到±0.2mm，軌跡精度可達(dá)到±0.5mm，確保焊接功夫過硬、質(zhì)量可靠。

　　In addition, the Xuanye robot adopts more advanced motion control algorithms, with a repeated positioning accuracy of ± 0.02mm under full load and speed conditions, an absolute positioning accuracy of ± 0.2mm, and a trajectory accuracy of ± 0.5mm, ensuring excellent welding skills and reliable quality.

　　| 技能buff疊滿，讓焊接更智能

　　|Skill buff stacking makes welding more intelligent

　　軒燁機(jī)器人支持激光視覺焊縫跟蹤、電弧跟蹤、視覺免示教等多種焊縫定位方式，專門解決客戶焊接工件復(fù)雜多樣的情況--

　　Xuanye Robot supports various welding seam positioning methods such as laser vision welding seam tracking, arc tracking, and visual teaching free, specifically solving the complex and diverse welding workpiece situations of customers--

　　通過激光視覺焊縫跟蹤系統(tǒng)，可以實(shí)時(shí)糾正焊接偏差，讓焊槍在運(yùn)動(dòng)過程中一直位于焊縫中心的位置，實(shí)現(xiàn)自動(dòng)跟蹤焊縫。

　　Through the laser vision weld seam tracking system, welding deviations can be corrected in real time, allowing the welding gun to remain at the center of the weld seam during movement, achieving automatic tracking of the weld seam.

　　機(jī)械臂搭載電弧跟蹤器，通過采集和處理電弧信號(hào)獲得焊槍與坡口的相對(duì)位置，對(duì)機(jī)器人的規(guī)劃路徑偏差進(jìn)行糾正。

　　The robotic arm is equipped with an arc tracker, which collects and processes arc signals to obtain the relative position between the welding gun and the groove, and corrects the deviation of the robot's planned path.

　　機(jī)械臂搭載工業(yè)相機(jī)，可以對(duì)焊接構(gòu)件進(jìn)行整體掃描，自動(dòng)獲取待焊構(gòu)件和焊縫目標(biāo)點(diǎn)的坐標(biāo)參數(shù)，自動(dòng)生成焊接軌跡并進(jìn)行焊接作業(yè)，全程不用拖拽示教，真正實(shí)現(xiàn)了焊接自動(dòng)化向智能化的轉(zhuǎn)變。

　　The robotic arm is equipped with an industrial camera, which can scan the welded components as a whole, automatically obtain the coordinate parameters of the components to be welded and the target points of the weld seam, generate the welding trajectory and perform the welding operation automatically, without the need for drag and drop teaching, truly realizing the transformation of welding automation to intelligence.

　　| 滿級(jí)防護(hù)，扛得住灰塵與水濺

　　|Full protection, able to withstand dust and water splashes

　　根據(jù)一線人員反饋，一般中小型焊接車間的工作環(huán)境都比較簡(jiǎn)陋，存在灰塵、細(xì)屑偏多的情況，“戴著口罩進(jìn)去焊接車間，不到半小時(shí)，口罩表面就吸附了一層厚厚的細(xì)灰”。

　　According to feedback from frontline personnel, the working environment in small and medium-sized welding workshops is generally rudimentary, with a high concentration of dust and fine debris. "Wearing a mask into the welding workshop, within half an hour, a thick layer of fine dust adheres to the surface of the mask.

　　軒燁機(jī)器人Elfin-Pro系列達(dá)到IP66防護(hù)等級(jí)，并得到大客戶近5年的應(yīng)用驗(yàn)證，能在粉塵彌漫、液體飛濺的復(fù)雜環(huán)境下正常作業(yè)；通過內(nèi)走線的方式連接末端力控，外觀簡(jiǎn)潔干凈……軒燁機(jī)器人能夠適應(yīng)更復(fù)雜的焊接車間環(huán)境！

　　The Elfin Pro series of Xuan Ye robots has achieved IP66 protection level and has been verified by major customers for nearly 5 years. It can operate normally in complex environments with dust and liquid splashes; By connecting the end force control through internal wiring, the Xuan Ye robot has a simple and clean appearance... It can adapt to more complex welding workshop environments!

　　本文由 焊接機(jī)器人 友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊  http://www.tjhtzl.cn/   真誠的態(tài)度.為您提供為的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

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